In the dynamic realms of construction and manufacturing, ensuring the health and safety of workers is paramount. With technological advancements reshaping industries, innovative solutions are being implemented to enhance workplace safety, minimize accidents, and foster a culture of well-being.

Industry 4.0 technology and other innovations today are making a major positive impact on industrial safety in manufacturing and maintenance, whether directly or indirectly. Read on to learn how industrial safety technology is improving these processes for all involved.

Technological Advancements in Construction Safety

  1. Wearable Technology: Wearable devices, such as smart helmets, vests, and gloves, are equipped with sensors that monitor vital signs, detect hazardous conditions, and provide real-time alerts to workers and supervisors. These devices can track heart rates, body temperatures, and exposure to toxic gases, thereby preventing heat strokes, fatigue, and overexposure to harmful substances. DOXR has explores some of the best construction wearables currently on the market that can help construction workers maximize performance on any project.
  2. Drones and Robotics: Drones are increasingly used for site inspections, monitoring hazardous areas, and ensuring compliance with safety regulations. They can quickly access and survey dangerous or hard-to-reach locations, reducing the need for workers to be exposed to potential risks. Additionally, robots are being deployed for tasks such as demolition, material handling, and welding, minimizing human involvement in high-risk activities .
  3. Augmented Reality (AR): AR technology is being integrated into safety training programs, providing immersive and interactive learning experiences. Workers can simulate hazardous scenarios and practice safety protocols in a controlled virtual environment. This hands-on training approach enhances preparedness and reinforces safety awareness on the job site. There are many benefits to using augmented reality in the construction industry. The main benefit, however, is the ability to visualize the end result before construction is complete. This approach simplifies planning, eliminates errors, and reduces construction costs. SmartTrek discovered how augmented reality technologies are currently used in construction and civil engineering and how they can transform this industry.

Nearly half of AR implementations in civil infrastructure have focused on the on-site construction (45%), followed by SHM and damage detection (20%), BIM (19%), underground (10%), and smart city management (6%).
Source:
SmartTrek

Figure 1. The concept of using wearable devices in industries to maintain work safety. Source: Journal Sensors

Technological Advancements in Manufacturing Safety

Figure 2: Sensors on Motors | Source: Advancetech

  1. Internet of Things (IoT): IoT devices are transforming manufacturing floors by creating interconnected systems that monitor equipment performance and environmental conditions. Smart sensors detect anomalies in machinery, predict maintenance needs, and alert operators to potential safety hazards. This predictive maintenance reduces downtime and prevents accidents caused by equipment failures.
  2. Exoskeletons: Research defines exoskeletons and exoskeletal robots as “wearable devices based on a mechanical structure that conceptually mirrors the skeletal structure of a limb or the involved body part” (Tiboni et al., 2022). Wearable exoskeletons are designed to support and augment human capabilities, reducing the physical strain on workers. These devices assist in lifting heavy objects, maintaining proper posture, and preventing musculoskeletal injuries. By enhancing human strength and endurance, exoskeletons contribute to a safer and more efficient workplace.

    The exoskeleton presents the picture of a futuristic workplace where wearable devices are helping workers carry out certain tasks more safely. But does this tell the whole story on worker wellbeing? Institute of Occupational Safety and Health (IOSH ) Research Programme Lead Dr Laura Bradshaw takes a closer look: Read more

  3. Automated Guided Vehicles (AGVs): AGVs are autonomous robots used for material transport within manufacturing facilities. They navigate through predefined paths, avoiding obstacles and human workers. By taking over repetitive and strenuous tasks, AGVs reduce the risk of injuries associated with manual material handling. AGVs have multiple use cases, from transportation, to Work-in-process applications, inbound and outbound handling and much more.

Human-Centric Industrial Design

Figure 3: 4 principles of Human Centered Design Foundation | Source: Interaction Design Foundation

While technological advancements play a crucial role in improving workplace safety, the integration of human-centric design principles is equally important. Human-centric industrial design focuses on the needs, capabilities, and well-being of workers, ensuring that technology enhances rather than hinders their safety and health.

Ergonomics and User-Friendly Interfaces

Ergonomics is a key aspect of human-centric design, emphasizing the importance of creating tools, equipment, and workspaces that fit the physical and cognitive capabilities of workers. Ergonomically designed tools and workstations reduce the risk of repetitive strain injuries, improve comfort, and enhance productivity. User-friendly interfaces in machinery and control systems ensure that workers can easily and intuitively operate equipment, reducing the likelihood of errors and accidents .

Inclusive Design and Accessibility

Inclusive design principles aim to create work environments that accommodate diverse worker populations, including those with disabilities. By considering the varying needs and abilities of workers, industrial designers can develop accessible equipment and workspaces that promote safety and inclusivity. This approach not only enhances the well-being of all employees but also fosters a culture of respect and equality within the workplace .

Psychological Safety and Well-being

According to World Health Organisation, almost 60% of the world population is in work (1). All workers have the right to a safe and healthy environment at work. Decent work supports good mental health by providing:

  • a livelihood;
  • a sense of confidence, purpose and achievement;
  • an opportunity for positive relationships and inclusion in a community; and
  • a platform for structured routines, among many other benefits.

For people with mental health conditions, decent work can contribute to recovery and inclusion, improve confidence and social functioning. Human-centric design also addresses the psychological aspects of workplace safety. Creating a supportive and inclusive work environment reduces stress, enhances job satisfaction, and promotes mental health. Implementing measures such as clear communication channels, providing mental health resources, and fostering a culture of safety can significantly improve the overall well-being of workers.

The convergence of technological advancements and human-centric design is revolutionizing health and safety in the industry. Innovations such as wearable technology, drones, IoT devices, and exoskeletons are transforming construction sites and manufacturing floors, making them safer and more efficient. Simultaneously, human-centric design principles ensure that these technologies are integrated in ways that prioritize the health, well-being, and inclusivity of workers. By embracing these advancements and approaches, industries can create safer, healthier, and more productive workplaces for the future.

If you’re interested in partnership, need assistance with designing your health and safety innovation venture in the construction and manufacturing sectors, or are seeking funding to realise your health and safety project, get in touch with us.